Polypropylene (PP)

Semi-crystalline commodity thermoplastic; low density, good chemical resistance, low Tg.

Also called: polypropylene, PP, polypropene

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PropertyValueSourceMethodConditionsNote
Density0.905 g/cm³Callister & Rethwisch, Materials Science and Engineering, 10th ed.ASTM D79223 °C, dry
Young's modulus E1.4 GPaCallister & Rethwisch, Materials Science and Engineering, 10th ed.ASTM D63823 °C, dry1.1–1.6 typical range
Tensile strength34 MPaCallister & Rethwisch, Materials Science and Engineering, 10th ed.ASTM D63823 °C, dry
Glass transition Tg-10 °CCallister & Rethwisch, Materials Science and Engineering, 10th ed.DSC23 °C, dry
Melting point Tm165 °CCallister & Rethwisch, Materials Science and Engineering, 10th ed.DSC23 °C, dry

Polypropylene is a commodity semi-crystalline thermoplastic and one of the highest-volume plastics in the world. It is very low density — about 0.905 g/cm³, so it floats — cheap, and highly resistant to chemicals and fatigue.

That fatigue resistance makes it the go-to for living hinges (the flexible fold in a flip-top cap) that survive millions of cycles. Its low glass transition (around −10 °C) means it turns brittle in the cold, which is its main limitation.

It dominates packaging, automotive interiors and battery cases, textiles, and household goods.

See where Polypropylene fits in a real product, and what it competes with:

  • Callister & Rethwisch, Materials Science and Engineering, 10th ed.

Typical room-temperature values for learning and preliminary design; grades vary. Always confirm against the supplier datasheet before design work. Data policy: docs/DATA-SOURCES.md in the repository.