Phenolic (phenol-formaldehyde)

The original synthetic plastic (Bakelite); chars instead of burning — aircraft interiors, brake pads, ablatives.

Also called: phenol-formaldehyde, Bakelite, PF resin, phenolic resin

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PropertyValueSourceMethodConditionsNote
Density1.28 g/cm³Callister & Rethwisch, Materials Science and Engineering, 10th ed.ASTM D79223 °C, dry
Young's modulus E3.5 GPaCallister & Rethwisch, Materials Science and Engineering, 10th ed.ASTM D63823 °C, dry2.8–4.8 typical range
Tensile strength50 MPaCallister & Rethwisch, Materials Science and Engineering, 10th ed.ASTM D63823 °C, drybrittle
Glass transition Tg175 °CCallister & Rethwisch, Materials Science and Engineering, 10th ed.DMA23 °C, dryhighly crosslinked; decomposes rather than melts

Phenolic (phenol-formaldehyde) was the first fully synthetic plastic — Bakelite — and remains valued for heat and flame resistance. It chars rather than dripping or spreading flame, and gives off little smoke, so it is used where fire performance matters.

It is a brittle thermoset, so it is usually filled or reinforced. Typical uses are electrical insulators, ablative heat shields, brake and clutch linings, and fire-rated panels for aircraft and rail interiors.

See where Phenolic fits in a real product, and what it competes with:

  • Callister & Rethwisch, Materials Science and Engineering, 10th ed.

Typical room-temperature values for learning and preliminary design; grades vary. Always confirm against the supplier datasheet before design work. Data policy: docs/DATA-SOURCES.md in the repository.