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Honeycomb Sandwich Beam

Stiffness, deflection and the four checks that size a sandwich panel: facing strength, core shear, facing wrinkling and intracell buckling. Deflection includes the core's shear, which a solid-beam formula misses.

New to sandwich panels? How they work and the four ways they fail.

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Facings (each)

Composite facings: use the laminate's in-plane modulus from the laminate calculator.

Core

Beam

t_f 0.5t_c 25.4t_f 0.5h = 25.90 mm
Loaded: Hexcel's worked example — compare with its published D = 5869.6 N·m², facing stress 115.8 MPa and deflection ≈ 43 mm.